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Complexity limited by nature of process, i.e. straight, curved and complex profiles; slots and flat surfaces along length of workpiece.
Part design should allow for sufficient clamping area and clearance for broaching tool.
A hole is initially required for internal broaching for broaching tool access. This can be achieved by either punching, boring or drilling the blank.
Ideally, between 0.5 and 6 mm should be removed by the broaching tool on any one surface.
More than one surface can be cut simultaneously.
Workpiece must be strong enough to withstand the pressure of continuous cutting action of broach.
Large surfaces, blind holes and sharp corners should be avoided.
Chamfers are preferred to radiused corners.
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